Many of the tools I own and use are more than twice as old as I am. This actually produces a sense of anxiety about how I treat the tools and how well I care for them. When you become, essentially, a keeper of the tool for the next generation, your relationship to these things change. This bleeds over into my other, less provenanced, tools as well.
Take my set of 1990’s marples chisels for example. These were the bad-ass Dodge Stratus of the time and the entry-level chisel of every woodworker I know. And they’re still great. But my dog got ahold of the 3/4 chisel while I was sharpening one day and chewed the end. Thankfully no one was hurt, but the handle was mangled.
Did this change how this chisels worked? No way. But it changed how I felt about it. The handle stared back at me from my tool chest and kept saying “fix me.” So I finally did. I have made one chisel handle replacement before for a long paring chisel that was just a simple hexagon. For this handle, I decided to make a modified london pattern handle . There are a number of tutorials on making these handles on the wb (see here, here, and here, for example).
The basic procedure is pretty simple. Take a block of wood, ash in my case, and plane (or saw) into an octagon. Chuck this into a lathe and turn the curvy parts. Drill a tang hole and pound the handle home. For this handle I picked up a ferrule from Ron Bontz at Bontz Saw Works because they are nice looking and I wanted something other than the copper pipe cutoffs that are the standard for the typical handle replacement.
I am pretty happy with how it turned out. The handle is a little tilted, but I was happy with the outcome from me free-handing it with the tange hole. When you put the handle on, try to line up one of the flats of the octagon with the plane of the blade. It makes it easier to register when you pick it up. I finished it with a little shellac and it’s now ready for another 20 years of work.